How long does it take to launch a private label or custom cosmetic product?

Custom prototypes are delivered in 2-4 weeks and most projects need 1-3 sample rounds. Once the formula and packaging are approved, full production runs take 4-8 weeks door to door.

What are ALFA MFG's minimum order quantities?

MOQs depend on the container: 10,000 units for sachets (5-15 ml); 5,000 units for bottles and jars from 10 ml to 2 oz (2,500 units for luxury skincare); 2,500 units for bottles, jars and tubes from 2.1 oz to 32 oz; and 480 units for 128 oz gallons.

What does custom cosmetic development cost?

The R&D development fee is USD 500-1,000 and is credited to your first production order. A 50% deposit schedules production, and quotes are held for 30 days.

Can you match a benchmark product?

Yes. The in-house R&D lab develops original formulas and benchmark matches. Send the reference product and your target claims, and the chemists build prototypes against it.

Can I bring my own formula?

Yes. Through contract manufacturing, ALFA MFG compounds and fills client-owned formulas at scale, from pilot batches to national retail volumes.

Do you handle filling and labeling?

Yes. Filling and labeling are handled in-house on 17 fill lines covering sachets, tubes, bottles, jars and 128 oz gallons, so the product leaves the plant retail-ready.

Do you support international product registration?

Yes. Compliance documentation and testing are handled in-house, and the team provides international registration support for brands selling outside the United States.

How does salon testing work?

Haircare formulas are worked by professional stylists and real clients in the on-site salon at every sample round, benchmarked against leading professional brands, and the findings feed straight back into formulation.

Automatic Single Head Capping Machine Overview

Wide Range of Applications for Servo Driven Control Automatic Single Head Capping Machine

1. Liquid Personal Care Products

Application Scenarios: Shampoo, conditioner, body wash, hand soap, laundry detergent, disinfectant, etc.

Application Requirements: Equipment ensures tight thread engagement between caps and bottle necks through automated capping to prevent leakage while meeting high-cleanliness production standards.

2. Skincare and Cosmetics

Application Scenarios: Serums, lotions, creams, toners, etc.

Application Requirements: Filling and capping operations. Some equipment integrates nitrogen purging to isolate oxygen and extend product shelf life.

3. Special Bottle and Cap Shapes

Application Scenarios: Irregularly shaped bottles (e.g., square, conical) and complex caps (e.g., pump heads, spray nozzles, child-resistant caps).

Application Requirements: Achieve integrated "cap placement-capping-screw-tightening" operations to minimize manual intervention.

Product Description

TR-CXGJ-1 Automatic Insertion Capping Machine

The TR-CXGJ-1 Automatic Insertion Capping Machine comprises a screwing mechanism, a conveying mechanism and a control system. The machine's simple, adjustable design offers high production efficiency and strong versatility.

This equipment must be used in conjunction with a belt or tracked conveyor line. It is recommended that the belt of the conveyor belt is made of a material with a low friction coefficient.

This machine is suitable for use with round, pump and gun caps (the latter of which is a type of cover that can be tightened by a gun head while still allowing the pump head to rotate freely) in the cosmetics industry.

Specification

Capping Head	1
Applicable Bottle Type	Bottle Mouth Diameter: Φ30mm - 100mm; Bottle Shoulder Height: 60mm-250mm Customization Accept
Applicable Caps Type	Cap Diameter: Φ30mm - 80mm; Cap Height: 15mm-65mm Customization accepted to client's packaging material.
Production Capacity	≥ 60 bottles/min
Air Operated Resource	0.6 ~0.8Mpa (Use dry and clean compressed air.)
Voltage	AC 220V; 50/60Hz
Total Power	3KW
Air Consumption	30 L/min
Overall Dimensions (Main Machine)	65011001900mm (LWH)
Overall Weight	180 KG

Product Advantages

1. One-Piece Clamping Belt

The clamping belt is made of a one-piece formed belt, which is durable and ensures that the bottle does not shake during the cap screwing process.

2. Soft Silicone Capping Wheel

Soft silicone capping wheel to ensure caps remain undamaged during high-speed torque tightening.

3. Servo Precision Transmission & Torque Control

The capping process utilizes a servo motor for precise transmission, with adjustable capping torque.
(1) Servo motor (Torque adjustable).
(2) Capping Device
(3) Fixed Pump Nozzle Orientation Device: Ensures consistent pump nozzle orientation during output bottles.

4. Photoelectric Detection & Cylinder Clamping

Cylinder Controlled Fixed Bottle Method (utilizing silicone clamps to prevent damage to bottle surfaces), combined with photoelectric detection for precise positioning.
(1) Inspection Bottle Photoelectric Sensor.
(2) After detecting the bottle, the silicone clamping block activates without damaging the bottle surface.

Why Choose TRPACK

Avg Transportation Trolley, Bottle Picking And Mold Loading Machine, Water and Lotion Line, Carton Machine

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine.

Gear Pump Filler, Continuous Cap-Securing Machine, Case Packer, Sealing Machine, Box Labeling Machine, Robot Palletizer

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Eight-Head Tracking Anti-Corrosion Gear Pump Filling Machine, Automatic Top Cover Sorting Loading Machine, Insert-Type Capping Machine

Application Scenarios: Toilet Cleaner, Grease Remover, Disinfectant and Sterilizing Solution Conditioner.

Automatic Tube Feeding Machine, Fully Automatic Turntable Machine, Filling, Capping And Sealing Integrated Machine

Application Scenarios: Oral Spray, Oral Freshener.

Fully Automatic High-Speed Tube Machine; Fully Automatic High-Speed Carton Machine

Application Scenarios: Facial Cleanser, Hand Cream, Tube Ointment, Eye Cream.

Company Profile

About Changzhou TRPACK

Changzhou Terry Packing Sci-Tech Co., Ltd. (TRPACK) is a premier manufacturer and global supplier specializing in high-end packaging equipment for daily chemicals, cosmetics. With nearly a decade of industry-leading growth, TRPACK has established itself as a benchmark for excellence in the cosmetic machinery field.

Why Choose TRPACK? (Our Core Strengths)

Certified Quality: Fully compliant with ISO9001 Quality Management Systems and EU CE certification, ensuring international standards for every machine.
Innovative Edge: Backed by 60+ national patents, our R&D team continuously pushes the boundaries of intelligent packaging technology.
Industry Leader: We boast one of the largest production scales and the most extensive brand client portfolios in China's cosmetic equipment sector.
One-Stop Solutions: We don't just sell machines; we provide customized, efficient, and convenient turnkey solutions for your production lines.

Frequently Asked Questions (FAQ)

Q1 Are you a factory or trading company?

TRPACK is a responsible factory with over 10 years of experience. We are trustworthy and offer machines with competitive factory-direct prices.

Q2 What is the production capacity of TRPACK?

Our manufacturing output exceeds 30 sets of daily chemical and cosmetic packaging equipment lines per month.

Q3 What qualifications, certifications, and patented inventions do you possess?

TRPACK has obtained international authoritative certifications, including ISO 9001 and EU CE. We hold over 50 national utility model patents and computer software copyright certificates.

Q4 Do you have local engineers in abroad locations?

No. However, our company can dispatch our most professional technical engineers directly to your location to assist whenever on-site technical support is required.

Q5 What are the shipment terms, trade terms, and payment terms for new customers?

Shipment & Trade Terms: (1) We do not earn any margin from shipment fees. (2) We accommodate EXW, FOB, CNF, CIF, and DDP (Door to Door).
Payment Terms: T/T, L/C, D/P, O/A, Western Union, etc.

Q6 Can you provide customized equipment or turnkey project solutions? What should be prepared?

As a leading brand of intelligent packaging machinery in China, TRPACK covers the full chain from intelligent material handling, automated filling, and capping to packaging and robot palletizing with full turnkey integration.
Preparation Required: (1) Specific project requirements (power only vs. air compressors). (2) Country/region address (for voltage determination), factory layout diagram (for line dimensions and speed matching), and physical bottle/cap samples (material, dimensions, and measurement ranges) to design the optimal customized proposal.

CE Fast Changeover Automatic Single Head Capping Machine for Skincare Jar Serum Vial in Cosmetic Skincare Packaging Line