How long does it take to launch a private label or custom cosmetic product?

Custom prototypes are delivered in 2-4 weeks and most projects need 1-3 sample rounds. Once the formula and packaging are approved, full production runs take 4-8 weeks door to door.

What are ALFA MFG's minimum order quantities?

MOQs depend on the container: 10,000 units for sachets (5-15 ml); 5,000 units for bottles and jars from 10 ml to 2 oz (2,500 units for luxury skincare); 2,500 units for bottles, jars and tubes from 2.1 oz to 32 oz; and 480 units for 128 oz gallons.

What does custom cosmetic development cost?

The R&D development fee is USD 500-1,000 and is credited to your first production order. A 50% deposit schedules production, and quotes are held for 30 days.

Can you match a benchmark product?

Yes. The in-house R&D lab develops original formulas and benchmark matches. Send the reference product and your target claims, and the chemists build prototypes against it.

Can I bring my own formula?

Yes. Through contract manufacturing, ALFA MFG compounds and fills client-owned formulas at scale, from pilot batches to national retail volumes.

Do you handle filling and labeling?

Yes. Filling and labeling are handled in-house on 17 fill lines covering sachets, tubes, bottles, jars and 128 oz gallons, so the product leaves the plant retail-ready.

Do you support international product registration?

Yes. Compliance documentation and testing are handled in-house, and the team provides international registration support for brands selling outside the United States.

How does salon testing work?

Haircare formulas are worked by professional stylists and real clients in the on-site salon at every sample round, benchmarked against leading professional brands, and the findings feed straight back into formulation.

Turnkey Solution Manufacturer CE Quick Changeover High Accuracy Viscousity Liquid Filling Machine For Cosmetic Daily Chemical

1 / 5

Turnkey Solution Manufacturer CE Quick Changeover High Accuracy Viscousity Liquid Filling Machine For Cosmetic Daily Chemical

Send Inquiry

Product Description

Designed for manufacturers who need stable filling performance—not just a machine that can fill.

For high-viscosity creams, lotions, gels, and pastes, filling consistency can change with product viscosity, temperature, air content, and filling speed. This filling system is configured around actual product and container requirements to achieve stable dosing, cleaner filling, and reliable production performance.

High-viscosity cream and lotion filling system showcase

What is an Automatic High-Viscosity Filling Machine?

Automatic High-Viscosity Filling Machine Structure Overview

Application Scope: GGZ high-viscosity filling machine is widely used for automatic filling of 50-1000mL bottles in industries such as fine chemicals, daily chemicals, and oils.
Sanitary Cleaning: The filling unit features a demountable cylinder structure that completely empties the material from the tank, effectively preventing cross-contamination and enabling quick, easy seal replacement.
Precision Motion: PLC programming controls a servo motor-driven synchronous belt paired with a stable dual-screw lifting mechanism, ensuring high-precision piston stroke movement for accurate filling.
Touchscreen Controls: Motor-driven filling heads allow height adjustment via the touchscreen for quick and convenient operation.
Zero-Residue Hopper: The curved bottom design of the filling machine's material hopper ensures complete material discharge with no dead corners or residue buildup.
One-Touch Adjustment: Electronic weighing system enables one-touch dose adjustment.
Quick Disassembly: Sanitary-grade piping and quick-connect fittings facilitate easy adjustment, disassembly, and cleaning.

Applications for Automatic Multi-Functional Cosmetic Filling and Capping Machine

Applicable containers and cosmetic products

Viscous Liquids and Pastes: Suitable for shampoo, lotion, and shower gel.

Cosmetics and Pharmaceuticals: Lotions, perfumes, bath oils, hand soaps, and shampoos.

Household and Industrial Products: Dishwashing liquids, dish soaps, laundry detergents, cleaning agents, disinfectants, and bleaches.

Technical Specifications

Technical dimensions and specifications drawing

Filling Head	6 heads
Filling Volume	100-1000 ml
Filling Accuracy	100-200ml: ±1g; 201-500ml: ±1.5g; 501-1000ml: ±2g (Customized parameters available; accuracy varies by material properties, volume, and feeding device).
Applicable Bottle Types	Round Bottle: Φ40-95mm, Height: 80-230mm Tetragonal Bottle: Length 40-95mm, Width 40-95mm, Height 80-230mm Customization accepted.
Production Capacity	100ml: ≥50 bpm; 500ml: ≥40 bpm; 1000ml: ≥25 bpm (Actual capacity may vary depending on material characteristics, filling volume, and operator proficiency).
Air Source Requirement	0.6 - 0.8 MPa (Dry, clean compressed air)
Power Supply	AC 380V Three Phase 50Hz
Total Power	2.5 KW
Air Consumption	200 L/min
Dimensions (Main Machine)	1795 × 1240 × 2068 mm (L × W × H)
Overall Weight	1100 KG

Filling machine component structure view

Details & Advantages

1. High-Precision Servo Motor Filling

Utilizes servo motor filling for high precision and adjustable filling speed, enabling customized filling rates for different materials.

2. Submerged Filling Anti-Foam Heads

Features servo motor-controlled submerged filling heads: heads submerge automatically into bottles and rise synchronously with liquid levels to prevent overflow of high-foam materials.

3. Quick-Dismantle Cylinder Unit

The filling unit features a demountable cylinder structure, enabling complete emptying of the cylinder to prevent cross-contamination and facilitate quick seal ring replacement.

4. Anti-Drip Nozzle & Bottle Clamping

The filling nozzle incorporates an internal plug design to prevent dripping. Each head set includes bottle mouth clamping to prevent impact on the bottle opening.

5. Precision Bottle Neck Positioning

The bottle mouth clamping function prevents mechanical impact and guarantees accurate nozzle-to-bottle alignment.

6. Independent Drip Collection Tray

An independently pneumatic-controlled drip tray is positioned beneath the filling head to prevent residual liquid dripping onto bottle openings after closing.

Constituent Parts & Primary Functions

Constituent Parts	Primary Functions
Level Switch	Ceases material replenishment at high liquid levels and alerts for replenishment at low levels.
Breather Valve	Maintains material tank pressure equilibrium to minimize liquid evaporation.
Sprinkler System	Enables online cleaning capability (CIP ready).
Feed Inlet	Dedicated channel for continuous replenishment.
Butterfly Valve	DN40 butterfly valve for switching material flow between the tank and piston cylinder.
Material Storage	Loads and stores bulk materials securely for active filling operations.

TRPACK Customization Capabilities

Custom engineering packaging lines banner

AGV Trolley & Automated Carton Line

AGV Transportation Trolley, Bottle Picking & Mold Loading Machine, Water and Lotion Line, Carton Machine.
Applications: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

High speed lotion and cream filling line

Lotion & Cream Fully Automatic Line

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine.

Full Packing, Labeling & Palletizing Line

Gear Pump Filler, Continuous Cap-Securing Machine, Case Packer, Sealing Machine, Box Labeling Machine, Robot Palletizer.
Applications: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Tracking anti-corrosion gear pump filling line

Tracking Anti-Corrosion Filling Line

Eight-Head Tracking Anti-Corrosion Gear Pump Filling Machine, Automatic Top Cover Sorting Loading Machine, Insert-Type Capping Machine.
Applications: Toilet Cleaner, Grease Remover, Disinfectant, Sterilizing Solution, Conditioner.

Tube feeding and capping turntable machine

Turntable Tube Filling & Sealing System

Automatic Tube Feeding Machine, Fully Automatic Turntable Machine, Filling, Capping And Sealing Integrated Machine.
Applications: Oral Spray, Oral Freshener.

High speed tube cartoning packaging machine

High-Speed Tube & Cartoning Machine

Fully Automatic High-Speed Tube Machine, Fully Automatic High-Speed Carton Machine.
Applications: Facial Cleanser, Hand Cream, Tube Ointment, Eye Cream.

About The Supplier

TRPACK corporate headquarters and facility

Changzhou Terry Packing Sci-Tech Co., Ltd. (TRPACK) is a premier manufacturer and global supplier specializing in high-end packaging equipment for daily chemicals and cosmetics. With nearly a decade of industry-leading growth, TRPACK has established itself as a benchmark for excellence in the cosmetic machinery field.

Why Choose TRPACK? (Our Core Strengths)

Certified Quality: Fully compliant with ISO9001 Quality Management Systems and EU CE certification, ensuring international standards for every machine.
Innovative Edge: Backed by 60+ national patents, our R&D team continuously pushes the boundaries of intelligent packaging technology.
Industry Leader: We boast one of the largest production scales and the most extensive brand client portfolios in China's cosmetic equipment sector.
One-Stop Solutions: We don't just sell machines; we provide customized, efficient, and convenient turnkey solutions for your production lines.

Frequently Asked Questions (FAQ)

QAre you a factory or a trading company?

TRPACK is a reliable manufacturing factory with over 10 years of professional industry experience, providing high-quality packaging machinery at competitive factory-direct prices.

QWhat is the monthly production capacity of TRPACK?

We produce over 30 complete sets of daily chemical and cosmetic packaging equipment production lines per month.

QWhat certifications, qualifications, and patents do you hold?

TRPACK has earned authoritative international certifications including ISO 9001 and EU CE certification, alongside holding over 50 national utility model patents and computer software copyright registrations.

QDo you provide overseas technical support?

While we do not station overseas engineers permanently, our expert technical engineering team can be dispatched directly to your manufacturing site whenever on-site installation, commissioning, or support is required.

QWhat are your trade, shipping, and payment terms?

We do not mark up shipping charges. We support EXW, FOB, CNF, CIF, and DDP (Door to Door) terms. Accepted payment methods include T/T, L/C, D/P, O/A, and Western Union.

QCan you deliver customized equipment and turnkey production lines?

Yes. TRPACK focuses on the entire intelligent packaging chain, covering smart material supply, filling, capping, cartoning, and palletizing to build custom turnkey solutions tailored to your operational specifications.

Turnkey Solution Manufacturer CE Quick Changeover High Accuracy Viscousity Liquid Filling Machine For Cosmetic Daily Chemical

Product Description

What is an Automatic High-Viscosity Filling Machine?

Applications for Automatic Multi-Functional Cosmetic Filling and Capping Machine

Technical Specifications

Details & Advantages

Constituent Parts & Primary Functions

TRPACK Customization Capabilities

About The Supplier

Frequently Asked Questions (FAQ)

Related Products

Private Label Advanced GHK-Cu Blue Copper Peptide SNAP-8 Face Serum with Hyaluronic Acid Collagen Boosting Firming Anti Aging

OEM/ODM Private Label Natural Bath Shower Coffee Exfoliating Body Scrub

OEM Customize Ingredient Organic Herbal Women Body Scrub Cream Moisturizing Hydrating Exfoliating Peeling GMP Certified for Home

Private Label Avocado Hair Care Series OEM/ODM Custom Logo Natural Repair Shampoo Conditioner Hair Mask Set Manufacturer

Petal Fragrance Body Wash With Niacinamide Deep Hydrating Nourish Skin Long Lasting Aroma Gentle Cleansing OEM Custom Service

Benchmarking Suite and Taxi Clone Script Optimization Guidelines for High Speed Taxi Platform Operation White Label Taxi

Pilot &amp; Industrial Scale cGMP Compliant Suspension Cell Bioreactor with CIP/SIP for Mammalian Cell Culture &amp; Vaccine Production

ODM Bulk Squalane Silica Non Greasy Skin Feel Moisture Care Facial Skin Cream Gel Base for Buyer Active Addition

Private Label Hair Care Shampoo Supplier for Gallon of Shampoo and Conditioner Moisture Coconut Oil Shampoo Bulk

Private Label Caviar Hair Care Treatment Bosein Luxurious Repair Deep Sea Caviar Essence Hair Mask For Dry Damaged Hair

Pilot & Industrial Scale cGMP Compliant Suspension Cell Bioreactor with CIP/SIP for Mammalian Cell Culture & Vaccine Production