How long does it take to launch a private label or custom cosmetic product?

Custom prototypes are delivered in 2-4 weeks and most projects need 1-3 sample rounds. Once the formula and packaging are approved, full production runs take 4-8 weeks door to door.

What are ALFA MFG's minimum order quantities?

MOQs depend on the container: 10,000 units for sachets (5-15 ml); 5,000 units for bottles and jars from 10 ml to 2 oz (2,500 units for luxury skincare); 2,500 units for bottles, jars and tubes from 2.1 oz to 32 oz; and 480 units for 128 oz gallons.

What does custom cosmetic development cost?

The R&D development fee is USD 500-1,000 and is credited to your first production order. A 50% deposit schedules production, and quotes are held for 30 days.

Can you match a benchmark product?

Yes. The in-house R&D lab develops original formulas and benchmark matches. Send the reference product and your target claims, and the chemists build prototypes against it.

Can I bring my own formula?

Yes. Through contract manufacturing, ALFA MFG compounds and fills client-owned formulas at scale, from pilot batches to national retail volumes.

Do you handle filling and labeling?

Yes. Filling and labeling are handled in-house on 17 fill lines covering sachets, tubes, bottles, jars and 128 oz gallons, so the product leaves the plant retail-ready.

Do you support international product registration?

Yes. Compliance documentation and testing are handled in-house, and the team provides international registration support for brands selling outside the United States.

How does salon testing work?

Haircare formulas are worked by professional stylists and real clients in the on-site salon at every sample round, benchmarked against leading professional brands, and the findings feed straight back into formulation.

Wide Range of Applications for Automatic Multi-functional Cosmetic Filling and Capping Machine

Applicable Products: Toner, Lotion, Moisture Cream, Serum, Essential Oils, Perfume.

Product Description

The TR-SRS-6S is a very efficient, high-output machine that automatically fills and capping bottles. The whole unit is made from SUS304 stainless steel, with parts that come into contact with materials made from SUS316L stainless steel.
Servo motors control the filling process, using a system that measures the volume of the liquid to ensure it is added exactly. PLC control and touchscreen HMI operation make it easy and efficient to use the machine. The filler also has an electronic scale that is very precise. This scale sends the weight information automatically, which means that the dose can be adjusted automatically.
This fully automated equipment can fill skincare products like toners, lotions and creams all at the same time.

Feature

1. Adjustable Bottle Mold: It features a retractable bottle-insertion mold channel, quick and convenient adjustment of the spacing between the mold fixture guard plates, and each packaging material can be recorded on a scale for easy, rapid production changeover.

2. Servo Motor Controlled Filling: Utilizing 6-head servo filling (capable of performing 3+3 twice filling), the servo motor drives a synchronous belt along with a stable dual-screw rod lifting mechanism, ensuring high precision in the piston's movement stroke and achieving precise filling accuracy. The filling speed is adjustable, allowing different speeds for different materials and effectively preventing bubble formation.

3. Quick Production Changeover: The entire machine is equipped with a production changeover cart. The material box has a rounded bottom, and cleaning of the materials leaves no residue. It also has an automatic feeding function that controls feeding based on liquid level detection (automatically starting and stopping). The design of the filling cart includes wheels at the bottom, making it convenient to move. Each set of carts contains 1 set of material boxes, 6 sets of piston cylinders, 6 sets of piston rods, 6 sets of three-way valves, 6 sets of filling pipes, and 6 sets of filling heads. This enables quick production changeover.

4. Custom-made food-grade filling valves with GMP-compliant hygienic quick-connect system: The filling valves on the cart are custom-made, food-grade valves from our company (obtained patented technology). The valve structure is simple, making disassembly very convenient. Cleaning has no blind spots. All pipelines use hygienic quick-connect pipes and quick-connect joints, fully meeting GMP standards. The disassembly, installation and cleaning of all valves and pipelines are very convenient.

5. Movable Inner Plug / Inner Pad Mechanism.

6. Servo Motor Controlled Capping: Claw-type capping with a wide range of applications. It is made of soft silicone to prevent scratches. Three servo motors drive the capping, and torque can be adjusted directly on the touchscreen with one click for convenience and speed.

Specification

Filling Head	6 pcs (3 Half-Fill + 3 Refill to full); 8 pcs (4 Half-Fill + 4 Refill to full)
Filling Volume	20-300ml; 500ml is filled twice. The filling capacity range varies depending on the properties of the raw materials and the feeding device.
Filling Accuracy	20-100ml±0.5g ;101-300ml±0.5%
Capping Head	3 pcs for 6 filing heads; 4 pcs for 8 filing heads;
Applicable Bottle Type	Bottle Mouth Diameter: Φ50mm - 120mm; Bottle Shoulder Height: 110mm-250mm Customization Accept.
Applicable Caps Type	Cap Diameter: Φ15mm - 40mm * Customized molds can be provided according to the customer's products.
Production Capacity	60 bottles/min (500ml shampoo products and 50g cream for example) Actual production capacity varies depending on factors such as product size, packaging material type, and material properties.
Air Operated Resource	0.6 ~0.8Mpa (Use dry and clean compressed air.)
Air Consumption	450L/min
Power Supply	AC380V 50/60Hz
Total Power	8KW
Overall Dimensions (Main Machine)	8000×1700×2050mm (L×W×H)
Overall Weight	2000 KG

Product Advantages

1. Adjustable Bottle Mold

(1) Removable Bottle Mold Fixture Protective Cover:
* With Bottle Mold Fixture Protective Cover: For products with relatively tall bottle bodies, such as emulsions and lotions. This prevents inverted bottles from occurring at each workstation and during the conveying process, thereby improving the overall equipment qualification rate.
* Without Bottle Mold Fixture Protective Cover: For products with short bottle bodies, such as creams.
(2) Servo Motor Controlled Bottle Direction:
The servo motor drives the bottle to move in either a forward or reverse direction.

2. Servo Motor Driven Filling System

(1) Two sets of servo motor-driven filling systems.
(2) Bottle Mouth Anti-collision Function: This feature applies to situations where leakage, damage to the bottle mouth, or breakage of the filling head occurs due to the filling head colliding with the bottle mouth during the filling process.

3. Production Line Change Cart

(1) Pressure-resistant Filling Material Storage Container: For aqueous emulsion product.
(2) Pressure-resistant Filling Material Storage Container: For high-viscosity cream and paste products. (Only 3 filling heads to achieve the production capacity.)

4. Food-Grade Valves

Valve and Piston Cylinder

5. Movable Inner Plug/Inner Pad Mechanism

The inner pad material is soft, it can deform, and it fits tightly with the bottle. There is no automatic mechanism for removing or inserting the inner pad. The edges of the inner pad and the bottle's groove must have a 0.5mm gap on each side. The inner pad's drawstring should be centered and maintain an 8mm spacing.

6. Cap Gripper Claw

The silicone-lined cap gripper prevents damage to the cap.

7. Inspection of missing, misaligned, and high caps

When photoelectric sensors detect non-conforming products, they trigger an alarm. When conforming products are detected, they send action signals to subsequent workstations.

8. Robotic claw for bottle pickup and demolding

Three sets of robotic arms are used for bottle removal and demolding (adjustable bottle pickup height).

9. Independent transfer channel for qualified and substandard product

Substandard products with missing caps, misaligned caps, or excessively tall caps must be shipped separately from qualified products to enable separate management and handling of defective items.

1. Type 1 Filling Bottle Into Mold

Three sets of robotic claws are used to pick up the bottles and place them in the mould. The mechanism that takes the bottles is controlled by two servo motors: one controls the extension and retraction of the gripper and the other controls the forward and backward movement of the conveyor. A cylinder controls the up-and-down movement of the mechanical gripper.

2. Type 2 Filling Bottle Into Mold

Bottles are manually placed onto the feeding track, where three robotic claws automatically pick them up and place them into the molds.

Why Choose TRPACK

Avg Transportation Trolley, Bottle Picking And Mold Loading Machine, Water and Lotion Line, Carton Machine.

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine

Gear Pump Filler, Continuous Cap-Securing Machine, Case Packer, Sealing Machine, Box Labeling Machine, Robot Palletizer.

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Eight-Head Tracking Anti-Corrosion Gear Pump Filling Machine, Automatic Top Cover Sorting Loading Machine, Insert-Type Capping Machine.

Application Scenarios: Toilet Cleaner, Grease Remover, Disinfectant and Sterilizing Solution Conditioner.

Automatic Tube Feeding Machine, Fully Automatic Turntable Machine, Filling, Capping And Sealing Integrated Machine.

Application Scenarios: Oral Spray, Oral Freshener.

Fully Automatic High-Speed Tube Machine; Fully Automatic High-Speed Carton Machine.

Application Scenarios: Facial Cleanser, Hand Cream, Tube Ointment, Eye Cream.

Company Profile

About Changzhou TRPACK

Changzhou Terry Packing Sci-Tech Co., Ltd. (TRPACK) is a premier manufacturer and global supplier specializing in high-end packaging equipment for daily chemicals, cosmetics, and pharmaceuticals. With nearly a decade of industry-leading growth, TRPACK has established itself as a benchmark for excellence in the cosmetic machinery field.

Why Choose TRPACK? (Our Core Strengths)
* Certified Quality: Fully compliant with ISO9001 Quality Management Systems and EU CE certification, ensuring international standards for every machine.
* Innovative Edge: Backed by 60+ national patents, our R&D team continuously pushes the boundaries of intelligent packaging technology.
* Industry Leader: We boast one of the largest production scales and the most extensive brand client portfolios in China’s cosmetic equipment sector.
* One-Stop Solutions: We don’t just sell machines; we provide customized, efficient, and convenient turnkey solutions for your production lines.

Frequently Asked Questions

Are you a factory or trading company?

TRPACK is a responsible factory with over 10 years of experience. We are trustworthy and offer machines at competitive prices.

What is the production capacity of TRPACK?

Over 30 sets of daily chemical and cosmetic packing equipment lines per month.

What qualifications, certifications, and patented inventions do you possess?

TRPACK has obtained international authoritative certifications, including ISO 9001 and EU CE. It holds over 50 national utility model patents and computer software copyright certificates.

Do you have local engineers in abroad locations?

No. However, our company can dispatch our most professional technical engineers to your location to assist whenever you require technical support.

What are the shipment terms, trade terms, and payment terms for new customers?

Shipment and Trade terms: (1) We do not mark up shipping fees. (2) We handle EXW, FOB, CNF, CIF, DDP (Door to Door).
Payment terms: T/T, L/C, D/P, O/A, Western Union, etc.

Can you provide customized equipment or turnkey project solutions?

As a leading professional brand of intelligent packaging equipment for daily chemical and cosmetic products in China, TRPACK focuses on the entire intelligent packaging chain. We refine a core technology matrix covering intelligent control of packaging materials, automated filling, capping, packaging, and palletizing, backed by numerous independent R&D patents.

CE High Precision Cosmetic Filling Capping Machine with Servo Piston for Lotion Cream Serum Bottle Packaging Equipment Supplier

Product Description

Wide Range of Applications for Automatic Multi-functional Cosmetic Filling and Capping Machine

Product Description

Feature

Specification