Fast-Calibration High-Accuracy Dynamic Batching System with Self-Check Function Motor for Organic Fertilizer Formula Adjustments

Product Description

Products Description
Industrial Automation System
Automatic Multiple Silos Single Weigh Batching System for Npk Compound Fertilizer Powder

The dynamic batching machine is suitable for sites where continuous batching is required, such as fertilizer batching and coking batching. These sites have high requirements for the continuity of batching, generally do not allow the stop of intermediate batching, and have strict requirements for the proportioning of various materials.

Automatic Multiple Silos Single Weigh Batching System
Product Parameters
Main Technical Parameters
Batching System Parameter Unit 1
Batching System Parameter Unit 2
Batching System Parameter Unit 3
Model Yield (ton/h) Quantity of silos (pcs) Power (kw) External dimensions (mm) Single silo flow rate (kg/h)
ASLDP1200 750-1000 3-8 1.5 (4000~10500)x1400x2410 200-8000
ASLDP1500 1000-1500 3-8 1.5 (4900-12900)x1700x2430 200-8000
Product Advantage
High Measurement Accuracy

The measurement accuracy is high, and the operation is stable. The dynamic automatic batching system adopts reliable frequency conversion speed regulation technology, a wide belt, a thick material layer, and low-speed operation. Dynamic measurement accuracy is better than 1.0; static measurement accuracy is better than 0.5, up to 0.125.

Cost-Effective Configuration

The dynamic automatic batching system adopts international new technology, combined with years of practice, continuous improvement, and perfection, and realizes automatic belt centering, automatic tension adjustment, profiling cleaner, roller bearing dust-proof design, etc. The control accuracy is high, and the stability is good.

Low Maintenance Costs

Operation and maintenance costs are low. The dynamic automatic batching system runs normally, the service life of the endless belt can be as long as 5 years, and the power saving is 20-40; the special quick belt replacement method, only two people can quickly replace the belt.

Product Advantages Overview
Production Case
Fertilizer Batching Production Case
How it works
Working Principle of Dynamic Batching System
Working Process Detail 1
Working Process Detail 2
Working Process Detail 3
1
Material selection and desired proportions are set.
2
Continuous monitoring of material flow rates.
3
Real-time data analysis to compare actual flow rates with desired proportions.
4
Proportional control adjusts material flow rates using actuators or valves.
5
Feedback loop ensures ongoing monitoring and adjustments.
6
Automatic dispensing of materials into the mixing or packaging process.
7
Precise proportioning maintains consistent quality and minimizes waste.
8
Flexibility to handle various material combinations and proportions.
9
Operator control and monitoring through a user interface.
10
Integration with other equipment and processes in the production line.
Product packaging

1. Small machine and spare parts are packed in a wooden box. Also, could pack according to customers' requests.

2. Production line or large quantity packed 20ft container/ 40ft container. The normal package is a wooden box. If exported to European countries, the wooden box will be fumigated. If the container is too tight, we will use PE film for packing or pack it according to the customer's special request.

Packaging Standard 1
Packaging Standard 2
Packaging Standard 3
Company Profile
Henan Agrismartlink MFG Machinery Co., Ltd.

Henan Agrismartlink MFG Machinery Co., Ltd. is based at the forefront of China's agricultural technology upgrades. It is a modern organic fertilizer equipment comprehensive solution provider integrating R&D, intelligent manufacturing, sales, and services. The factory is located in Xingyang, Zhengzhou, and has built a 12,000m² modern manufacturing base. The company takes "full-chain automation leading fertilizer technology, one-stop service empowering the new picture of global agriculture" as its core mission, deeply integrates intelligent equipment technology and green circular agriculture concepts, and builds a complete intelligent production line from raw material processing to finished product packaging, and is committed to becoming an important promoter of sustainable development of global agriculture.

Company Facility 1
Company Facility 2
Company Facility 3
Frequently Asked Questions
Q1 How many types of materials can be batched simultaneously, and which raw materials is it suitable for?
Conventional models can batch 3-6 types of materials simultaneously, and specially customized models can be expanded to 8-10 types. It is widely applicable to solid materials such as livestock and poultry manure (chicken manure, pig manure), straw powder, humic acid, shell powder, and microbial agents, as well as compatible low-viscosity liquid additives. Optimum stability is achieved with moisture content under 30% and particle sizes ≤5mm.
Q2 How does the system avoid material blockage or residue, and is cleaning difficult?
Blockage is prevented through variable diameter/pitch screw blades, silo bottom vibrators or air cannons to stop bridging, and dedicated cleaning ports at the screw conveyor end for swift residue discharge. Cleaning simply requires opening the maintenance port and utilizing compressed air for sticky materials. Stainless steel polished screws are also optionally available.
Q3 What is the measurement accuracy and control stability of this dynamic batching system?
The dynamic batching system employs frequency conversion speed regulation, wide belt design, and low-speed operation. Its dynamic measurement accuracy is better than 1.0, while static measurement accuracy is better than 0.5, achieving precision up to 0.125.
Q4 What is the service life of the belt and how convenient is maintenance?
Under standard working conditions, the endless belt service life can reach up to 5 years while delivering a 20% to 40% energy reduction. Belt replacement is highly efficient, designed so that only two workers can execute rapid replacement.
Q5 What packaging standards are implemented for overseas container delivery?
Small units and spare parts are securely packaged in solid wooden crates, with mandatory fumigation treatment for European destinations. Complete production lines are shipped in 20ft or 40ft containers protected by heavy-duty PE stretch film to safeguard against moisture and transit abrasion.
Q6 Can the dynamic batching machine be fully integrated into existing production lines?
Yes, the system is engineered with flexible PLC/operator interfaces and standard feedback loops, enabling seamless communication and automated synchronization with upstream raw material supply and downstream mixing or packaging equipment.
Batching System Overview

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