CE Certified High Precision Integrated Automatic Monoblock Cosmetic Filling And Capping Machine For Skincare Production Line

Product Description

Automatic Multi-functional Cosmetic Filling and Capping Machine Cosmetic Filling Machine Overview
Application Range

Wide Range of Applications for Automatic Multi-functional Cosmetic Filling and Capping Machine

Compatible Products: Toner, Lotion, Moisture Cream, Serum, Essential Oils, Perfume

Product Description

The TR-SRS-6S is a very efficient, high-output machine that automatically fills and capping bottles. The whole unit is made from SUS304 stainless steel, with parts that come into contact with materials made from SUS316L stainless steel.

Servo motors control the filling process, using a system that measures the volume of the liquid to ensure it is added exactly. PLC control and touchscreen HMI operation make it easy and efficient to use the machine. The filler also has an electronic scale that is very precise. This scale sends the weight information automatically, which means that the dose can be adjusted automatically.

This fully automated equipment can fill skincare products like toners, lotions and creams all at the same time.

Production Process View

Features

1. Adjustable Bottle Mold It features a retractable bottle-insertion mold channel, quick and convenient adjustment of the spacing between the mold fixture guard plates, and each packaging material can be recorded on a scale for easy, rapid production changeover.
2. Servo Motor Controlled Filling Utilizing 6-head servo filling (capable of performing 3+3 twice filling), the servo motor drives a synchronous belt along with a stable dual-screw rod lifting mechanism, ensuring high precision in the piston's movement stroke and achieving precise filling accuracy. The filling speed is adjustable, allowing different speeds for different materials and effectively preventing bubble formation.
3. Quick Production Changeover The entire machine is equipped with a production changeover cart. The material box has a rounded bottom, and cleaning of the materials leaves no residue. It also has an automatic feeding function that controls feeding based on liquid level detection (automatically starting and stopping). The design of the filling cart includes wheels at the bottom, making it convenient to move. Each set of carts contains 1 set of material boxes, 6 sets of piston cylinders, 6 sets of piston rods, 6 sets of three-way valves, 6 sets of filling pipes, and 6 sets of filling heads. This enables quick production changeover.
4. Food-Grade Valves with GMP Quick-Connect Custom-made food-grade filling valves with GMP-compliant hygienic quick-connect system. The filling valves on the cart are custom-made, food-grade valves from our company (obtained patented technology). The valve structure is simple, making disassembly very convenient. Cleaning has no blind spots. All pipelines use hygienic quick-connect pipes and quick-connect joints, fully meeting GMP standards. The disassembly, installation and cleaning of all valves and pipelines are very convenient.
5. Movable Inner Plug / Inner Pad Mechanism Engineered for seamless handling and reliable placement during high-speed production cycles.
6. Servo Motor Controlled Capping Claw-type capping with a wide range of applications. It is made of soft silicone to prevent scratches. Three servo motors drive the capping, and torque can be adjusted directly on the touchscreen with one click for convenience and speed.

Specification

Technical Layout Engineering Diagram
Detailed Dimensions Configuration Schematic
Filling Head 6 pcs (3 Half-Fill + 3 Refill to full); 8 pcs (4 Half-Fill + 4 Refill to full)
Filling Volume 20-300ml; 500ml is filled twice.
The filling capacity range varies depending on the properties of the raw materials and the feeding device.
Filling Accuracy 20-100ml ±0.5g ; 101-300ml ±0.5%
Capping Head 3 pcs for 6 filing heads; 4 pcs for 8 filing heads
Applicable Bottle Type Bottle Mouth Diameter: Φ50mm - 120mm; Bottle Shoulder Height: 110mm-250mm
Customization Accept.
Applicable Caps Type Cap Diameter: Φ15mm - 40mm
* Customized molds can be provided according to the customer's products.
Production Capacity 60 bottles/min (500ml shampoo products and 50g cream for example)
Actual production capacity varies depending on factors such as product size, packaging material type, and material properties.
Air Operated Resource 0.6 ~ 0.8Mpa (Use dry and clean compressed air.)
Air Consumption 450L/min
Power Supply AC380V 50/60Hz
Total Power 8KW
Overall Dimensions (Main Machine) 8000×1700×2050mm (L×W×H)
Overall Weight 2000 KG

Product Advantages

Adjustable Bottle Mold

1. Adjustable Bottle Mold

(1) Removable Bottle Mold Fixture Protective Cover:
* With Protective Cover: For tall bottles (emulsions/lotions) to prevent inverted bottles during conveying, improving qualification rates.
* Without Protective Cover: Ideal for short bottles (creams).
(2) Servo Motor Controlled Bottle Direction: The servo motor drives forward or reverse bottle positioning.

Filling System

2. Servo Motor Driven Filling System

(1) Equipped with two complete sets of servo motor-driven filling systems.
(2) Bottle Mouth Anti-collision Function: Eliminates leakage, neck damage, or nozzle breakage caused by alignment collisions during production.

Food-Grade Valves

4. Food-Grade Valves

Sanitary valve and piston cylinder assemblies ensure uncompromised hygiene and tool-free quick maintenance.

Production Line Change Cart

3. Production Line Change Cart

(1) Pressure-resistant Filling Material Storage Container: For aqueous emulsion products.
(2) Pressure-resistant Container: For high-viscosity creams and pastes (utilizes 3 filling heads to achieve target capacity).

Inner Plug Mechanism

5. Movable Inner Plug / Inner Pad Mechanism

The soft, deformable inner pad fits tightly. The edges and bottle groove require a 0.5mm clearance on each side; the drawstring is centered with an 8mm spacing.

Cap Gripper Claw

6. Cap Gripper Claw

Custom silicone-lined cap grippers completely protect aesthetic cap surfaces from scratching and friction marks.

Cap Inspection System

7. Inspection of Missing, Misaligned, and High Caps

Integrated photoelectric sensors immediately trigger alarms when detecting defective parts, and route signals to execute precise rejections without line stoppage.

Robotic Demolding

8. Robotic Claw for Bottle Pickup and Demolding

Three sets of robotic arms handle stable bottle unloading and mold release with fully adjustable pickup heights.

Dual Transfer Channel

9. Independent Transfer Channel for Qualified & Substandard Products

Defective bottles (missing caps, skewed placement, or excessive height) are redirected to a dedicated path for isolated tracking.

System Infeed Overview
Type 1 Bottle Feeding

1. Type 1 Filling Bottle Into Mold

Three robotic claws pick up and position bottles into the moulds. Two servo motors drive the extension/retraction and conveyor travel, combined with pneumatic vertical lift.

Type 2 Bottle Feeding

2. Type 2 Filling Bottle Into Mold

Bottles are manually placed onto the infeed track, where a set of three robotic grippers pick and place them into production molds automatically.

Why Choose TRPACK

Automated Turnkey Solutions
Carton Machine Line

AGV Transportation Trolley, Bottle Picking & Mold Loading Machine, Water and Lotion Line, Carton Machine

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Automatic Filling Lines

Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine

Application Scenarios: Fully Automatic Filling Lines for Lotion and Cream, Automatic Bottle Loading and Unloading Machine.

Robot Palletizer Line

Gear Pump Filler, Continuous Cap-Securing Machine, Case Packer, Sealing Machine, Box Labeling Machine, Robot Palletizer

Application Scenarios: Essence, Perfume, Moisturizing Water, Toner, Hair Treatment, Sunscreen.

Anti-Corrosion Filling Machine

Eight-Head Tracking Anti-Corrosion Gear Pump Filling Machine, Automatic Top Cover Sorting Loading Machine, Insert-Type Capping Machine

Application Scenarios: Toilet Cleaner, Grease Remover, Disinfectant and Sterilizing Solution Conditioner.

Turntable Filling Machine

Automatic Tube Feeding Machine, Fully Automatic Turntable Machine, Filling, Capping And Sealing Integrated Machine

Application Scenarios: Oral Spray, Oral Freshener.

High-Speed Tube Machine

Fully Automatic High-Speed Tube Machine; Fully Automatic High-Speed Carton Machine

Application Scenarios: Facial Cleanser, Hand Cream, Tube Ointment, Eye Cream.

Company Profile

TRPACK Facility

About Changzhou TRPACK

Changzhou Terry Packing Sci-Tech Co., Ltd. (TRPACK) is a premier manufacturer and global supplier specializing in high-end packaging equipment for daily chemicals, cosmetics, and pharmaceuticals. With nearly a decade of industry-leading growth, TRPACK has established itself as a benchmark for excellence in the cosmetic machinery field.

Why Choose TRPACK? (Our Core Strengths)

• Certified Quality: Fully compliant with ISO9001 Quality Management Systems and EU CE certification, ensuring international standards for every machine.
• Innovative Edge: Backed by 60+ national patents, our R&D team continuously pushes the boundaries of intelligent packaging technology.
• Industry Leader: We boast one of the largest production scales and the most extensive brand client portfolios in China’s cosmetic equipment sector.
• One-Stop Solutions: We don’t just sell machines; we provide customized, efficient, and convenient turnkey solutions for your production lines.

Factory Workshop
Machining Center
Assembly Line
Quality Inspection

Frequently Asked Questions

Are you a factory or trading company?

TRPACK is a responsible factory with over 10 years of manufacturing experience. We are trustworthy and offer machines with highly competitive factory-direct prices.

What is the production capacity of TRPACK?

Our facility produces over 30 complete sets of daily chemical and cosmetic packing equipment lines per month.

What qualifications, certifications, and patented inventions do you possess?

TRPACK has obtained international authoritative certifications, including ISO 9001 and EU CE. We hold over 50 national utility model patents and computer software copyright certificates.

Do you have local engineers in abroad locations?

No. However, our company can dispatch our most professional technical engineers directly to your facility whenever on-site installation, commissioning, or technical support is required.

What are the shipment terms, trade terms, and payment terms for new customers?

Shipment & Trade Terms: We do not add markups on freight fees. We support EXW, FOB, CNF, CIF, and DDP (Door to Door).
Payment Terms: Flexible options including T/T, L/C, D/P, O/A, and Western Union.

Can you provide customized equipment or turnkey project solutions?

Yes. As an industry leader in intelligent cosmetic packaging equipment in China, TRPACK covers the complete production spectrum: bottle unscrambling, automated filling, capping, cartoning, and robot palletizing. We offer fully bespoke turnkey systems tailored to your specific layout and throughput needs.

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